Real Time Data

Visual Dashboard

Stack-Light Commander

Stack-Light Commander is a powerful program that enables you to see the live status of your facility anywhere you have an internet connection.

Stack Light Commander tracks data and displays it in various graphs and charts, empowering you to quickly identify areas for improvement and enhance your facility's efficiency. The data can be viewed within the program or exported as a CSV file for analysis in tools like Excel or Minitab.

Bingo Board

Bingo boards, also known as Andon boards, are essential tools in lean manufacturing, providing real-time visibility into facility status at a glance. These visual dashboards display key metrics like production rates and machine conditions. Stack light bingo boards can be accessed on any internet-enabled device or shown on overhead monitors for enhanced shop floor efficiency.

The Bingo board can display up to six colors with each color representing a different status of your choosing. The colors are Red, Amber, Green, Blue, White,and Orange. The Bingo Board adjust to show only the colors that you are using.

Map Feature

Setting up the Map Display in Stack Light Commander is simple. Upload an image of your facility to the software and position the wireless Andon devices accordingly. You can create multiple maps for different sections of your facility or for remote locations. For example, if you manage two buildings, you can have separate maps for each and switch between them using tabs. This feature allows managers to monitor multiple locations in real time from anywhere with internet access.

The Map Display is an innovative feature of Stack Light Commander that enables you to see exactly where help is needed. This significantly speeds up response times, reducing downtime and saving money.

Bar Charts

The Bar Charts let you quickly see how your facility is performing in real time. Each time a device is triggered a time stamp is recorded. These events are displayed graphically by color and team.

There are two bar charts one shows the number of cycles and the other chart show the total on time for each light. The time range can be adjusted to fit your shifts or timeline that you want to analyze.

Issue Analysis Chart

The Issue Analysis Chart lets you dive deeper into the data. It displays history of each team and event. The data can be narrowed down by individual light, team and time range.

Use the Issue Analysis Chart to discover hidden inefficiencies and areas of improvement. See how your efforts at continuous improvement compare from team to team.

Cycle Summary / Historical Data

The Cycle Summary and Historical Data Tabs provide access to the raw data for each event. The Cycle Summary data includes On Time, Cycle Counts, and Longest Cycle for each team. The Historical Data shows each time stamp for every event.

The raw data for each event can be downloaded as a CSV file, enabling further analysis of production data for Six Sigma, Lean, or Kaizen projects using programs like Excel, Minitab, JMP, or Statgraphics.

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